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Old 06-03-2008   #15 (permalink)
Lips McGee
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Join Date: Dec 2007
Location: Harrier Land, USA
Real Name: Mike
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I would recommend also trying thin sheet brass for making hinges. If you cut out a shape with two prongs on the end of a square, you can roll the prongs back using a small pair of needle nose pliers, then use heavy gauge wire for the hing pin. If you look at how a real door hinge is made, you will see what I mean. If you need pictures I can try to throw something together in paint.

Then you can spend your 500 pounds on lager and nuts.
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