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Old 16-10-2007   #1 (permalink)
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Machining Phosphor Bronze Bushes

I've got a length of 5/16" phosphor bronze pb102 rod which I wanted to use for the bearings in a 16mm 24hp Hudson Hunslet diesel loco.

Has anyone got any hints on machining bronze?

I need to turn the rod down and then drill and ream for a 1/8" axle.
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Old 16-10-2007   #2 (permalink)
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if i can remember correctly bronze gets very hot so you need a liquid cooler going over it whilst machining. thats about all i can remember, havnt dont it in about 7 years. sorry.
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Old 16-10-2007   #3 (permalink)
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when i machined some phos. bronze bearings for my traction engine, i used paraffin as a cooling spray and because it gave a better finish than normal coolant.
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Old 16-10-2007   #4 (permalink)
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I was thinking of using paraffin too - nice to get some hints first though!
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Old 17-10-2007   #5 (permalink)
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Hi Alan

Milk or tallow parrafin will gum the tool also any good soluble oil

cheers kevin
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Old 18-10-2007   #6 (permalink)
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howdy guys,

being a machinist myself, I have dealt with brass, bronze, aluminum, steel, copper etc.
The alloys such as brass and bronze tend to "grab" if your drill bit is too sharp and "chatter" if your end mill (milling machine)or cutting bit (lathe) is too sharp. Never "punch" through the metal with any type cutting bit, allow the bit to do the work and only take off as much metal as the bit will easily remove with the least amount of pressure from you. Also when drilling, just before you bit drills completely through, slow down and EASE the bit the rest of the way through the metal. Always bolt down your vise or grasp it firmly when working with these metals...I have seen the metal "grab" and actually lift the vise from the table.
There have been many times i have watched as a new employee was hit in the ribs by a piece of metal such as brass or bronze that "grabbed" the cutting bit and was pulled out of the vise and thrown at the operator.

have a good day and be safe,

greg
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Old 18-10-2007   #7 (permalink)
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some nice reasuring stuff there greg! lol
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