I’d not done any modelling recently with all my modelling paraphernalia being packed away in cardboard boxes ready for moving home, but the credit crunch has reared its ugly head and the buyer has “pulled out” so I’m gradually getting the modelling room back to normal; very frustrating, all that time wasted for nothing!
It didn’t take too long to finish off the other 56 radiator slats and then it was onto making the frames.
The first thing was to bend some tinplate into a thin channel section. When bending tinplate it’s best to hold it in a vice between 2 pieces of metal, then using something like a metal rule produce the bend by “folding” the tinplate. If you try to bend it using your fingers you’ll get a “wavy” bend and if you use a hammer the metal will stretch and the finished bend will end up with a pronounced bow.
I printed out a guide to help me get the 30 holes in the correct places.
The holes were then punched through the channel section using a pin and pin hammer. The holes were punched rather than drilled because it produces a slight “collar”, which gives much more area for the solder joint to the radiator slat pin.
The slats were soldered to one side first using a strip of 0.4mm ply as a spacer to ensure all the slats have the same clearance with the side frame. At this stage things look very “rough” but once the second side is soldered in place the excess solder and brass pins can be “Dremmelled” away and all that’s left is a neat row of pin ends.
Top and bottom frame sections soldered in place complete the job ready for the mounting brackets.
This is much stronger than the original aluminium ones I made; they do of course weigh a bit more but being right at the front of the model it shouldn’t make any noticeable difference.