Time for a little “metal bashing”; I just love litho plate me!
The first job is to work out the positions for the “extras”, I draw these out, in this case onto the paper templates used to cut the ply decking. I don’t bother drawing to scale but add the necessary measurements then I know for sure where everything fits when I’m in the workshop.
Drilling Litho plate is about as easy as knitting fog, the only satisfactory way to make holes is to use a punch. As each strap has 8 holes and there are 4 straps it is easier to make a simple jig. 2 pieces of ply bolted together then holes drilled through, with the litho clamped in place the drill bit is used as the punch, turned the wrong way round and given a tap with a pin hammer (protecting the business end with another piece of ply).
With the holes done it’s a case of adding the “rivets” and then trimming to size
The 4 straps ready for final finishing.
With the straps, bottom strips and rivets added the finished plate is ready for fitting to the fuselage.
I don’t worry about the odd dent or scratch, I my opinion they just make the finished model look more realistic.
I well remember spending hours trying to get the aluminium cowling for my Albatros just right then finding out that in fact on the full size each panel was individually “hammered” into shape so every one was slightly different with evidence of the manufacturing process clearly visible.